I am new to this site, I started visit this site to get better player with your help (hopefully). I have built number of guitars last years and wanted to share my building experience with you.
A while ago I decided I need one more guitar: archtop. But I have problem with those nice archtops - they are quite big, uncomfortable and expensive, so I decided to build my own archtop. I already built some guitars from scratch (board, actually), so I thought, why not make my own archtop.
Since I like tele forms I decided to make tele-archtop. Searched the internets for inspiration, but found only couple of guitars, one by Fender CS and some others, so there are no ready plans, pdfs, dwgs or any other thing too get inspiration how to build/create/carve/route/sand one.
Great thing today is available for free 3D software where you can create any crazy idea. I went with Fusion and created 3D model of what I thought is great arctop tele and run into some geometry problems, like neck in this case should be angled, more arching meant bigger angle, I didn’t want to route pickups into the top, planned to use only neck attached pickup, for that the top needed to have specific form near neck. So after number of nice models I settled with something which I liked and thought will work. Then usual routine started: wood and all the parts sourcing. I know great guys who run sawmill and has a nice ash, maple and other woods.
http://www.tdpri.com/attachments/img_2904-jpg.431787/
Got maple for top and back, ash for middle frame, but, since I wanted to build 2 guitars, I needed 2 tops and 2 backs, but at somehow got maple only for one guitar. When I realised that, I went to some small shop, asked for maple boards, they didn’t have any, but they had 20 year old siberian spruce boards, light and resonant. I was sold, got the spruce and building started. 3D model was loaded into CNC, some 1:2 scale models were created
http://www.tdpri.com/attachments/img_2932-jpg.431788/
then we went for the full scale guitar. Top, back and middle was routed.
http://www.tdpri.com/attachments/img_2977-jpg.431789/
http://www.tdpri.com/attachments/img_3068-jpg.431790/
a lot of sanding (burned fingers) and the top was glued to to the middle frame; as soon as I could, I attached the neck to check the geometry, it was correct, and stringed the half-body to check if the spruce will not crack under the pressure.
http://www.tdpri.com/attachments/img_3081-jpg.431791/
My calculations were spot on, nothing cracked and the guitar came alive. Now the back has to be glued, guitar needs some finish and I will have my own archtop guitar.
The back is being glued
http://www.tdpri.com/attachments/img_3082-jpg.431933/
Here is exploded 3D model
http://www.tdpri.com/attachments/scr...20-jpg.431794/
Boring part of the finish process:
http://www.tdpri.com/attachments/img_3168-jpg.434330/
Almost ready to be played:
http://www.tdpri.com/attachments/fil...8-jpeg.437542/
Finished guitar:
http://www.tdpri.com/attachments/img_8943-jpg.437996/